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How To Start Electrical Control Panel Manufacturing Business

The electrical control panel is an essential item in industrial electrification. It regulates the function of the electrical equipment. Electrical panels fitted with necessary relays are also used to protect electrical equipment from being damaged due to short circuit and overloading.

Furthermore, the control panels are enclosures fabricated out of sheet metal. It is open type, semienclosed or totally enclosed type. In addition, they indicate the parameters like voltage, current, frequency & PF on the face of the panel. Also, they can regulate the power supply with the help of switches/circuit breakers.

Electrical Control Panel Market Opportunity

Different Government authority like Electricity Boards, PHE are the major consumer of this product. In addition, medium and large factories are the purchasers of the electrical control panel. The demand for the panels is increasing day-by-day. Rapid electrification and industrialization are the main reason for the growth. Functionally, it is an integral part of all electrical equipment like Motor, Generator, Transformer, Motor Control Centre, Incinerator etc. However, it is a B2B business. You must have a prior customer base.

Electrical Control Panel Manufacturing Business Compliances

  • First of all, register your business with ROC. For a micro and small unit, go for OPC or LLP registration.
  • Apply for online Udyog Aadhaar MSME Registration. It is Optional. However, it helps in getting Govt. subsidy and loans.
  • Apply for VAT registration.
  • Apply for BIS certification for ISI mark. Finally, you must test the control panel as per IS:8623-1977 regarding technical aspects.
  • Open a current account with a nearby bank for transactions.

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Electrical Control Panel Manufacturing Equipment

You can establish the unit as micro and small scale basis. Even you can setup it in the home. However, you must have the space for operation. It doesn’t demand any heavy machines. Some of the basic requirements are:

  • Arc welding set complete with all accessories
  • Gas welding set with all accessories
  • Power hacksaw
  • Hand drill
  • Shearing machine
  • Finally some of the hand tools etc.

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Electrical Control Panel Manufacturing Raw Materials

First of all, you must procure the good quality C. R. Sheet of 2mm to 3mm thickness. In addition, you will need to have angles, flats, misc. electrical fittings and metering etc. as per order and specifications. In conclusion, it is advisable, never go for low-quality or below quality raw materials.

Manufacturing Process

The Control Panel is sheet metal fabricated in the closure open, semi-enclosed or totally enclosed type. It provides and controls electric power to equipment and appliances. Firstly, you must complete the design part. Then fabrication part comes. You must do the design and fabrication in the unit. According to the specification procure the components from reputed suppliers. Then as per the design, fit in the appropriate places on the panel. However, you must do it as per manufacturers design. Then you must check the entire control panel. In addition, You must perform a proper test for the proper functioning as per relevant specifications.