How to Start Cotton Buds Manufacturing

Cotton buds are short spindle with one or both ends coated with an absorbent cotton padding. Such buds have long been used for various cosmetic and personal hygiene tasks, particularly for cleaning the ear. Cotton buds design has advanced significantly.  While infant care is one of the most popular uses for cotton swabs, they are commonly used in other areas as well. These other applications have their own special design requirements. For example, cotton buds used to apply colour cosmetics can be made with special flocked tips made of non-woven fibers.

There are three primary components involved in cotton buds manufacturing: the spindle or stick, which forms the body of the buds; the absorbent material coated onto the spindle ends; and the package used to contain the cotton buds.
Spindles can be sticks made of wood, rolled paper, or extruded plastic. They can be made to different specifications depending on the intended use. Personal care products are fairly small and lightweight and are only about 3 in (75 mm) long.

Cotton is most often used as an end covering for buds because of its absorbent properties, fiber strength, and low cost. Blends of cotton with other fibrous materials may also be used; rayon is sometimes used in this regard.

Packaging can be done with clear plastic pet with several size variety as per requirement.

Cotton Buds Market Opportunities

The increasing penetration of cotton buds into modern retailing as well traditional grocery retailers increased sales. Furthermore, manufacturers diversifying their product ranges from adult-centric to baby and children-centric also helped sales to grow.

Local non-brand products which are becoming popular across rural India and also in smaller cities will be the key focus for all manufacturers as they are priced much lower when compared to branded products and value shares are increasing year-on-year.

Cotton Buds Manufacturing Project Synopsis

Plant Capacity: 75000 pieces Plant & Machinery: Rupees 6 Lakh
Working Capital: Rupees 11 Lakh Total Capital Investment: Rupees 22 Lakhs
Return: 55% Break Even: 48%
  • The actual cost of project may deviate on change of any of the assumptions.
  • We can modify the project capacity and project cost as per your requirement.